CCD Camera Optical Bga Reballing Machine

Optical CCD camera BGA reballing machine Automatic BGA/SMT rework station, with a large IR preheating area up to 430*480mm, such as the TV, air conditioner and refrigerator etc. can be repaired, also, its full automatic chip feeder is very intelligent. The product parameter of optical CCD camera...

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Product Details

Optical CCD camera BGA reballing machine

 

Automatic BGA/SMT rework station, with a large IR preheating area up to 430*480mm, such as the TV,  air conditioner and refrigerator etc. can be repaired, also, its full automatic chip feeder is very intelligent.

 

The product parameter of optical CCD camera BGA reballing machine 

Total Power

6800W

Top heater

1200W

Bottom heater

2nd 1200W, 3rd IR heater 4200W

Power

AC220V±10%50Hz

Operation mode

Two modes: manual and automatic.

HD touch screen, intelligent man-machine, digital system setting.

Optical CCD camera lens

Frontward / backward, right / left by hand

Camera magnification

10x - 220x

Workbench fine-tuning:

±15mm forward/backward, ±15mm right/left

BGA positioning

Laser position, fast and accurate position of pcb and bga

PCB Positioning

Intelligent positioning, PCB can be adjusted in X, Y direction with “5 points support” + V-groove PCB bracket + universal fixtures.

Temperature control

K sensor, close loop, PLC control

Placement accuracy:

±0.01mm

Temp accuracy

±1℃

Lighting

Taiwan led working light, any angle adjustable

Temperature profile storage

50000 groups

PCB size

Max 530×490 mm Min 22×22 mm

BGA chip

2x2 - 80x80 mm

Minimum chip spacing

0.15mm

External temper sensor

4pc

Machine Dimensions

780x740x890mm

Net weight

97KG

Gross weight

140KG

Packing Dimension

118*86*121 cm

 

The product details of optical CCD camera BGA reballing machine

 

dots on monitor screen.jpg 

Monitor screen, 15 inches , 1080P for all of dots on chip and motherboard imaging on it.

 

q6600 socket.jpg 

There are 2 independent heating areas under a motherboard, one is IR, one is hot air, a nozzle used for the hot air , its size can be changed and customized .

 

switches of IR.jpg 

IR switches , 4 pieces , when repairing a small or very small motherboard, 2 of them or all of them can be turned off for not necessary power using .

chip feeder.jpg 

Chip feeder for these size from 2*2~80*80mm, and it is full automatic for chip loaded on or picked up from.

 

About our workshop and office:

workshop for bga machine manufacturing.jpg 

workshop for bga manufacturing.jpg 

Wide and bright workshop for BGA rework machine manufacturing, meeting ISO9001:2000 standard, our mission is to provide the high quality products for all of customers.

 

bga manufacturing office.jpg 

One of our offices for sales service and quality management controlling, all of our sales have reach experience to those BGA rework station, usually , if any problem about machine, most of them can be solved by our excellent sales engineer.

 

Delivery, shipping and service of BGA rework station :

 

Vibration testing for optical rework station.jpg


Before delivery, machine will be vibrating testing for at least 24 hours, we are the first factory that dose the process.

 

 

 

Firm plywood material with 5 layers (fumigated), foam inside between BGA rework station and box, with gap between box and ground for conveniently forked up and carried up in vehicle or on ground .

 

FAQ of optical CCD camera BGA reballing machine

1. Q: Will let machine run again for testing after vibrating?

A: Of course, machine will run for at least constant 12 hours , in case any problem, it will be vibrating again, then run again, just for the BGA rework station being perfect when customer got.


2. Q: Can you teach me how to use if i am new?

A: Sure, most of customers who bought these BGA rework station with optical alignment system are new, and these machines are much easier than manual one.


3. Q: IF you have other machines, except BGA rework station?

A: Yes, we have, such as, Automatic screw locking machine, Automatic Soldering station and Glue dispensing machine etc.


4. Q: Do you manufacture PCBs, chips or other components?

A: No, we concentrate on automation equipment, our mission is to make 21st century more efficiency.

 

Some skills about PCB repairing :

Circuit Cut, Surface Circuits

This method is used to sever a circuit or short. A small section of the circuit is removed forming a break. The width of the break should be at least as wide as the minimum conductor spacing. The Surgical Knife or high speed, Micro-Drill System is used. This method is recommended for surface circuit cuts only. After cutting, the area is sealed with epoxy.

 

PROCEDURE 

1. Identify the circuit or short to be cut. Determine from the artwork or drawings where the best location is to make the break. The width of the break should at least match the minimum required electrical spacing.

2. Clean the area.

3. Carefully make two small cuts with the knife and remove the short section of circuit.

4. Select the appropriate size ball mill and insert it into the Micro-Drill System. Set the speed to high. The ball mill should be approximately the same width as the circuit to be cut

5. Carefully make 1 or 2 cuts as needed.

6. Check continuity to be sure that the circuit has been cut.

7. Clean the area.

8. Mix epoxy.  If desired, add color agent to the mixed epoxy to match

9. the PC board color.

10.Completed repair. 


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