Ir Rework Station Reflow Station

Ir Rework Station Reflow Station

US $2999.00-$21099.00 / Piece 1 Piece Min. Order Dimensions: 790*600*950mm Weight: 95KG Rated Capacity: 6800W Current: 20A Voltage: AC 110~240 V±10% 50/60Hz Rated Duty Cycle: 100%

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Product Details

DH-A4D Automatic Optical Alignment

(Plus size, Wide Uses, Direct Manufactured)









Specification


Total Power

6800W

Top heater

1200W

Bottom heater

2nd 1200W, 3rd German IR infrared heater 4200W

Voltage

AC220V/110V ±10      50Hz/60Hz

Operation  mode

Double joysticks operation.  Fully automatic positioning, soldering, cooling, integration.

Optical CCD camera lense

Automatic Frontward / backward, right / left, or  manual by joysticks

Camera magnification

2.0 million pixels(Digital zoom 10X-180X times)

Workbench fine-tuning:

±15mm forward/backward,  ±15mm  right/left

BGA positioning

Laser position, fast and accurate position of PCB  and BGA

Top air speed

Can be adjusted by adjusting knob, prevent tiny  bga from movement.

PCB Positioning

Intelligent positioning, PCB can be adjusted in X,  Y direction with “5 points support” + V-groove pcb bracket + universal  fixtures.

Temperature control

K sensor, close loop, PLC control, Servo driver

Placement accuracy:

±0.01mm

Temp accuracy

±1

Lighting

Taiwan led working light, any angle adjustable

Temperature profile storage

50000 groups

PCB size

Max 500×420 mm Min 22×22 mm

BGA chip

1x1 - 80x80 mm

Minimum chip spacing

0.1mm

External temper sensor

4pc

Dimension

790x60x950mm

Net weight

95KG



Features:

1.        High definition touch screen conversational interface, drawer type design, PLC control, Intelligent man-machine, digital system setting, fully automatic position, soldering and desoldering integration. HD CCD monitor, Coordinate Orientation, intelligent temperature curve control. Meanwhile, with muti-function: “keep same temperature”, “instant curve analysis” and “voice warning before heating finish”. Real-time actual temperature and temperature curve setting can also be used to analyze and correct the curve if necessary.

2.        High precise k-type thermocouple closed-loop control and PID automatic temperature compensation system, with PLC and temperature module and intelligent control unit to enable precise temperature deviation on ±1℃. Meanwhile, external temperature measurement connector enables temperature diction and accurate analysis of real time temperature curve.

3.        Used Panasonic servo control unit to realize automatic control of position, soldering and desoldering: stable, reliable, safety and high effective.

4.        Optical alignment system, auto focus, auto magnification, auto color separation. Also, with micrometer, fine-tuning position of pcb and bga.

5.        Panasonic camera Lens automatic frontward/ backward, and manual frontward/backward, right/left with joysticks, to avoid “dead angle”.

6.        Automatic feeding system can be added if need, more intelligent and effective.

7.        Movable universal fixture + V-groove bracket prevent pcb from damaged on fringe component, suitable for all kinds of pcb repairing. Meanwhile, X, Y and R axis can be fine-tuning with micrometer, fast, accurate and convenient positioning.

8.        With different size of magnet nozzles, titanium alloy material,  360°rotation, easy replace and install, never deformation and rusty.

9.        Three heating zones can independently heat and they are multiple temperature control, which can ensure best integration of different temperature areas. Heating temperature, time, slope, cooling and vacuum can all be set and controlled  in touch screen conversational interface. Meanwhile PID calculation to control heating process more accurate and more stable.

10.    6-8 segments temperature can be set for top heating and lower heating(up to 16 segments). 50,000 groups of temperature curves can be stored, which can number, modification and apply at any time according to different BGA. Curve analysis, setting and adjustment are also available on touch screen.

11.    With Voice warning 5-10 seconds before heating finish: remind operator to pick up bga chip on time. After heating, cooling fan will work automatic, when temperature cool down to room temperature  ( <45℃ ), cooling system will stop automatic to prevent the heater from aging.

12.    CE certification approval. Double protection: Overheating guard + emergency stop function.

13.    Machine comes with instruction and Machinery maintenance records, easy and convenient for search and maintenance.

14.    To ensure temperature accuracy, temperature adjustment of machine strictly according to <<Process capability analysis of the measured temperature>>. To ensure placement accuracy, alignment system strictly according to << X, Y, repeat SMT process capability analysis>>







Application


1. Complete range of rework applications in medium and large scale service centers, mobile and radio systems devices repair, mobile phones, PDAs, handhelds, laptops, notebooks, portable medical equipment LAN devices, network nodes, military communication equipment, etc.

2. Applicable to repair all kinds of chips, such as BGA, PGA, POP, BQFP, QFN, PLCC, TQFP,TSOP, etc. with tin in lead and lead-free.


Packaging Information

Materials: Strong wooden case+wooden bars+proof foams with film

Dimension: 85*67*103CM

Gross weight: 130kg

Packing List

  • 1pc BGA Rework     Machine  

  • 1pc brush pen                              

  • 1pc     Instruction Manual          

  • 1pc CD video                              

  • 3pcs top     nozzles                        

  • 2pcs bottom     nozzles            

  • 6pcs universal     fixtures        

  • 6pcs fastened     screws          

  • 4pcs support     screw              

  • 1pc tweezer                        

  • Sucker size:     Diameters in 2,4,8,10,11mm                            

  • Inner hexagon     spanner: M2/3/4




Services

1.At pre-sales, free for demonstration and information consults, on site or by video. 
2.Can provide process video or training before shipment, at your need. 
3. At after-sales, with strong professional technical back-up team.

4. Offer huge discount for messive order volume or for repeated orders.

5.Warranty: 1 year for free, and to receive parts cost for the further years.


Company Information



FAQ

1. How about the package ? Is it safe during the delivery ? 

All mobile phone LCD refurbished machine are packed Safely, by standard strong wooden carton or carton box with foam inside.

 

2. What is the delivery way ? How many days will the machine come to us ? 

We will ship the machine by DHL,Fedex, UPS,etc (Door to Door Service), around 5 days to arrive.

Or by Air to your airport (Door to Airport Service ), around 3 days to arrive. 

Or by Sea to the seaport,  Minimum CBM requirement : 1 CBM, around 30 days to arrive.

 

3. Do you provide the Warranty ? How about the after sales service ?

1 year warranty free for spare parts, Whole life technical support.

We have professional after sales team, if any question, assistant videos are also provided in after-sale service.

 

4.This machine is easy to operate? if I have no experience, Can I also operate it well ?

Do you provide the user manual and operating videos to support us ?

Yes, our  machines are designed to use easily, Normally it will take you 2-3 hours to learn how to operate, if you are a technician, it will be much faster to learn.We will provide the English user manual for free , and the operation video is available.

 

5, If we come to your factory, you will provide the free training ?

Yes, warmly welcome to visit our factory, we will arrange the free training for you.

 

6. What is the payment way ?

We accept the payment terms: Bank transfer, Western Union, Money Gram, Paypal, etc.


Contact Us

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Warmly welcome the world-wide business partners to consult us and visit our factory!




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